Resources / Color and lab dip

Color and Lab Dip Guide for Custom Apparel

Color is approved in stages, and each stage answers a different question. A lab dip approves dyed fabric; a strike-off approves print; a sew-out approves embroidery. Treating them as one approval is how a correct color arrives on the wrong material.

Approve the physical proof that matches the process, under a stated light, and archive it. A color name is not a standard.

The approval chain

1
Standard

The reference the color will be judged against, named and dated.

2
Proof

A physical lab dip, strike-off or sew-out on the intended substrate.

3
Judgment

A stated light condition and a recorded decision, not an impression.

4
Archive

The approved proof kept with its revision and the bulk it applies to.

Color approved on a screen is a preference. Color approved on a swatch is a decision.

Who it is for

Who this guide is for

For buyers specifying color for fabric, print, embroidery or trims, and for anyone signing off a bulk shade.

Buyer setting a color

Stage 1

You have a color direction and need it to become a reference a mill and a garment factory can both work to. Start with the standard, not the swatch.

Buyer reviewing a dip

Stage 2

You have a lab dip in hand. Judge it against the standard under the agreed light, then record the decision rather than replying with an adjective.

Buyer checking bulk

Stage 3

Bulk fabric arrives. Compare it to the archived approved dip, not to the original standard, because the approved dip is what production was matched to.

Before a lab dip is requested

A dip requested against a vague reference produces a debate, not an approval.

A named color standard with a reference number
The substrate the color will be applied to
The process: dye, print, embroidery thread or trim
The light condition used for judgment
Who is authorized to approve

Approval logic

Which proof answers which question

Matching the proof to the process is the difference between an approval and an assumption.

Color proof to question mapping

ProofWhat it approvesWhat it cannot approve
Lab dipDyed fabric color on a stated substrate using a stated dye route.Print color, thread color, or how the garment reads after washing.
Strike-offPrinted color, coverage and registration on the intended fabric.Dyed fabric shade, or durability through the full care cycle.
Embroidery sew-outThread color and how it reads against the substrate at production density.Print or dye color, or the garment's appearance after pressing.
Trim or hardware sampleComponent color and finish as supplied.How the component reads next to the bulk fabric under another light.
Bulk fabric checkWhether production fabric sits within the approved relationship to the archived dip.Whether the original standard was right for the product.

A single light source can make a poor match look acceptable. Judge under the condition the product will be seen in, and state which condition was used.

Method

How to run a color approval that holds

The method matters more than the vocabulary. These steps produce a record that survives a change of staff on either side.

Color approval method

StepWhat to doWhat to record
1. Fix the standardName the reference and its version. Note the substrate it was measured on.Standard ID, date, and who issued it.
2. Prepare the proofAsk for a physical proof on the intended substrate, produced by the intended process.Proof type, substrate, process route, and submission date.
3. Judge under stated lightCompare proof and standard under the agreed condition, not office lighting.Light condition, observer, and whether a measured reading was taken.
4. Record the decisionApprove, approve with comment, or reject with a reason. Avoid adjectives alone.Decision, date, approver, and the specific difference accepted.
5. Archive the approved proofKeep the approved physical proof, not a photo of it.Storage location, revision, and the program it applies to.
6. Check bulk against the archiveCompare bulk fabric to the approved proof, not to memory.Batch, date, result, and any concession granted.

Where a measured color difference is used, the measurement is only meaningful with its instrument, light source and tolerance stated. A number without those conditions is not a standard.

1

Name the standard

A reference with a version and a substrate, not a color word.

2

Proof on the real substrate

The same process, on the same material, as production.

3

Judge and record

State the light, the decision and the accepted difference.

4

Archive and compare

Bulk is checked against the archived proof.

Common mistakes

Six color approvals that fail later

Each of these looks like an approval at the time and cannot be defended afterwards.

Approving from a photo

A photograph carries the camera, the light and the screen. It cannot approve a shade.

One light source only

A pair that matches under one lamp can separate under daylight. Check the condition the product will live in.

Approving a dip for a print

A dyed swatch does not approve ink on a surface. Use a strike-off for print.

No archived proof

If the approved swatch is lost, bulk has nothing to be compared against and the argument restarts.

A color word as a standard

Forest, sand or clay describe an impression. Without a reference they describe a disagreement.

Ignoring the substrate

The same dye route on two structures reads differently. The proof must sit on the intended fabric.

How KnitCertain uses this information

Color as a recorded approval

KnitCertain works on made-to-order apparel made from knitted fabrics. A color decision is reviewable when it names the standard, names the substrate it was approved on, and keeps the approved piece as a physical reference.

What can be agreed at review depends on the process. A print program and a dyed program need different proofs, and one does not substitute for the other.

A tolerance depends on the process, the substrate and the visual standard of the product, so it is settled for each program rather than published as a universal number.

When a dip does not meet the agreed color target, confirm the next round with the supplier before it is booked: what will be redyed, how much time it adds, and who carries the cost.

The same applies to scheduling. Ask whether the greige has to be at the dyehouse and the color approved before your order gets a slot, and what happens to the date if either is missing, because this differs between mills.

Use it now

Copyable color approval record

One record per proof. The value is in the record, not the swatch alone.

Blank color approval record

FieldYour detailDateApprover
Color standard and version
Substrate
Process route
Proof type received
Light condition used
Decision and accepted difference
Archive location
Bulk batch checked

No downloadable file is published for this guide. The table above is the current working version.

Color and lab dip questions

Questions buyers ask about color approval

These answers cover the boundary between a visual match and an approved standard.

What is the difference between a lab dip and a strike-off?
A lab dip is a small piece of fabric dyed to a color standard, so it answers a dye question. A strike-off is a printed proof, so it answers a print question: color, coverage, registration and edge quality. A print program needs a strike-off even when the lab dip was approved.
Can I approve a lab dip from a photograph?
A photograph can confirm that a proof exists and shows the intended direction. It cannot approve a shade, because the camera, the light and the display all change the color. Approval needs the physical proof under a stated light.
What does a color difference measurement tell me?
It gives a repeatable comparison between a standard and a sample when the instrument, the light source and the tolerance are all stated. The same number without those conditions is not comparable, which is why a measurement accompanies a visual judgment rather than replacing it.
Why does bulk fabric look different from the approved dip?
Bulk runs on a different dye lot and often a different machine. The check is whether bulk sits within the relationship that was accepted at approval, which is why the approved physical proof has to be archived and used as the reference.
Does KnitCertain publish color tolerances?
Not as a universal figure. A tolerance belongs to a process, a substrate and a product standard. It is agreed for the program rather than published out of context, where it would be read as a promise across every material.

Start project evaluation

Send the color standard and the process.

State whether the color is dyed, printed, embroidered or a trim, and which standard it is judged against.

  • Color standard with reference
  • Substrate and process route
  • Where the color appears on the garment
  • Any proof already approved
  • The light condition used for judgment

Choose one starting route

State whether the color is dyed, printed, embroidered or a trim, and which standard it is judged against.